Methods to Prevent Failures in Cone Crushers include:
1. Regularly inspect the lubrication system: Check the operation of the thin oil lubrication station, filters, coolers, as well as the oil pressure and oil temperature of the oil and thin oil lubrication system.
2. Install devices such as magnetic separators, metal detectors, and video surveillance systems in advance to ensure timely removal of items that are difficult to crush before they enter the crusher.
3. Regularly check the gear gap and replace the eccentric shaft sleeve and frame bushing in a timely manner if they are excessively worn.
4. Regularly check the thickness of the thrust plate and adjust the gear meshing gap between the large and small cone wheels accordingly.
5. Regularly inspect the dust-proof device to prevent a large amount of dust from entering the lubricating oil, which can cause issues. If this occurs, stop the machine for inspection and replace it promptly.
6. The electrical control system is equipped with overcurrent protection. When the crusher encounters difficult-to-crush foreign objects, the motor automatically stops to protect the system.
7. Pay attention to feeding the crusher evenly to prevent blockages.
8. Regularly check the wear condition of the spherical thrust bearings and replace them promptly if they are worn.
9. Regularly inspect the wear condition of the liners and ensure timely tightening and replacement.
10. The operating personnel must adhere to the marked operational procedures specified in the crusher's start-up and shutdown procedures.